What typical problems arise when PVC conveyor belts are used in logistics, and how can they be fixed?

If your PVC conveyor belt fails, the consequences will be far-reaching. Entire activities might be disrupted, resulting in financial and productivity losses.

To avoid this, you must carefully monitor the precise operation of your conveyor belts. By regularly monitoring and inspecting your belts, you may detect numerous problems before they become major problems that cost time and money to repair.

No matter how diligent you are, accidents do occur, and components and equipment ultimately fail. When this inevitably occurs, it is critical to understand how to address issues as they develop.

You must understand how to do PVC conveyor belt maintenance, as well as some of the most prevalent conveyor belt issues and how to resolve them. This information will assist you in keeping your conveyor belts in good working order and preventing them from failing due to avoidable problems.

Common PVC Conveyor Belt Problems:

Conveyor Belt Mistracking

This problem happens when the conveyor belt isn’t tracking properly. Tracking is the act of monitoring and aligning the belt into the right route, and it is vital to ensuring that your system runs smoothly and efficiently. Mistracking occurs when something goes wrong along this course. In most situations, this indicates that the belt has moved to one side or another, causing the entire system to shift out of alignment.

How to Troubleshoot: 

When your belt starts mistracking, have a look at these probable issues:

• Conveyor frame: If your conveyor frame is crooked or sloping, it may be misdirecting your belt. Check your structure from every aspect to verify it is level and square.
• Snub rollers: These rollers increase the tension in your belt and make contact with each pulley in the system. Tension is essential for tracking, thus your snub rollers should be aligned with your frame and provide adequate tension to the belt.
• Belt cutting: During the manufacturing process, PVC conveyor belts can be cut wrongly, resulting in crookedness. A crooked belt can generate tracking mistakes regardless of how smoothly your system performs.
• Cleanliness: Buildup on the belt and pulleys might cause it to swing in one direction or another. Check that all sections of your conveyor are clean to guarantee a smooth run and avoid failure.

Belt Slipping

Conveyor belts require a perfect balance of tension to function properly. If the tension is too high or too low, things start to go wrong, and the belt slips. Specifically, if the head pulley fails or becomes too worn, there will be insufficient tension to keep the belt from slipping.

This lack of tension can cause needless straining and strain on the belt, as well as harsh, grating, and screeching noises and, as previously indicated, slippage. To resolve this issue, time-consuming maintenance will be required. To avoid this issue, inspect all PVC conveyor belt components regularly to ensure that they are not subjected to excessive wear and strain.

Seized rollers.

Conveyor belts are often made of metals like steel. This architecture is beneficial since it indicates that the pieces are often very sturdy and long-lasting. However, it also implies that when the conveyor belt’s rollers seize, they have a nasty habit of developing sharp edges.

These sharp edges, in turn, can have a significant impact on the conveyor system. They can cause the conveyor belt to mistrack unequally along its center line. This situation is concerning for various reasons. For starters, any personnel near the conveyor belt may face a substantial safety risk. 

Second, it can severely harm items and materials being conveyed along the conveyor belt, sometimes beyond repair.

If the problem is severe enough that the entire system fails and shuts down, you will most certainly face a lengthy downtime while the system is fixed. To avoid this situation, check the rollers often.

Conclusion: 

Conveyor systems provide several benefits to production facilities. We can never emphasize enough how important it is that things run smoothly. However, the ideal strategy is to maintain your PVC conveyor belts and do regular inspections. Detecting issues early can save you from huge interruptions and eventual failures. It will also guarantee the seamless running of your facility.

When conducting such inspections, specific processes must be followed. While many things may be reviewed alone, others require expert supervision. Ensure that the inspections are undertaken in the presence of an expert.